Mercury mariner outboard motor repair manuals clymer, seloc. Mercury mercruiser computer diagnostic system demo youtube. Fuel system problems the most likely problems to beset older twostroke outboard engines are with the fuel system. This is a complete manual with detailed instructions, diagrams and more. Look at all those wires if your outboards powerhead has a junction box and that accepts the can pcan h adapter harness, you connect the the smart card diagnostic connector to your computer, after you load the. Install the module in just a few minutes, connect with the app and youre ready to get on the water. Mercury marine is an international motor boat company based in lake forest, illinois, providing motors for private, commercial and government craft. Mercury outboard motor user manuals download manualslib. The kit also includes the mercury computer diagnostic system cds g3 software disc, used to install the software on your computer. Mercury mariner outboards 45 jet 50 55 60 hp models service manual original mercury mariner outboards service and repair manual. Mercurymariner, force, chrysler, and mercruiser stern drives.
It is snot over heating and it has a new water pump and new fuel filters. November 28, 2014 fond du lac, wisconsin, usa welcome you have selected one of the finest outboards. Troubleshooting mercury outboard battery cd ignitions. Anyone have a problem wiht a merc that when you open to full throttle it runs fine for a few and then bogs down. Texa makes a great marine diagnostic tool, and we show it off in this video by giving a quick overview on a 2014 mercury 50hp engine. Mercury marine computer diagnostic system cds waiver form softwareonly purchase mm46941 spx corporation and mercury marine recommend that dealers purchase one of the four cds packages that include a panasonic toughbook cf19 laptop or delltm latitudetm d630 notebook with software preinstalled. Used in conjunction with the mercruiser scan tool or diacom marine software, this adapter kit contains all. Discussion in outboards started by willyyes, mar 25, 2011. Bought a brand new boat with a mercury 115 outboard. If you have a twostroke outboard motor, you must add oil to the fuel to lubricate the engine. Download marinermercury troubleshooting repair manuals.
The software guide instructions will explain in detail how to upgrade the vesselview903 software. Follow along as veteran marine trainer bill sprague. Use of electronic test equipment and ignition troubleshooting guide the electronic data in this section has been largely supplied by cdi electronics, division of rapair, inc. The information provided on these pages is correct to the best of my knowledge, however the mastertech makes no warranty, express or implied, regarding the use of, results of, or liability created from, application of this data. Meds marine diagnostics mercury and mercruiser marine. Mercury ecu,ecm,pcm simon motorsports simon performance.
Mercury mariner outboard repair manuals mariner, a division of mercury marine, has a great line of outboard motors, and we offer a large selection of repair manuals for mariner outboards ranging from 2 h. We have thousands of late model outboard motors in almost all horsepowers. Download mercurymariner outboard online repair manual. Osgood company for rv and upper midwest marine sales representation.
A downloadable mercury outboard repair manual, also termed factory service manual, is a book of repair instructions that describes the maintenance, service and repair procedures for the complete engine. The brucato acu is the best replacement ecu for mercury efi motors 19882001 on the market. Outboard engine computer diagnostics boating magazine. Marine diagnostic software purchase for shipshape marine. Clymer manuals mercury 3 275 hp outboards, 19901993 b722 includes mercury outboard marine repair manuals. Troubleshooting ignition problems on a mercury outboard. Troubleshooting a new mercruiser plus series engine with computer diagnostic system cds. Mercury produces an extensive line of outboard motors. We offer affordable pricing and sameday shipping on all mercury service manuals. When the environmental protection agency epa and the california air resources board carb mandated emission regulations for outboard motors they required onboard devices to record engine running hours, have a diagnostic ability, and to monitor engine functions. A reliable voltohm meter it the cd77 is used for the dva. How to clean a carburetor on tohatsu, nissan, and mercury 4cycle 4hp, 5hp, and 6hp outboard motor.
Cdi electronics has been the leader in outboard marine ignition technology since 1983, and their products are marketed under the name of quick strike. I figured that over time, it would be worth it, rather than paying for diagnostic work and having little to show for it. Nobody makes a more reliable, powerful, and efficient lineup of outboard motors than mercury. Cleaning 5hp 4cycle outboard carburetor tohatsu, nissan. Look at all those wires if your outboard s powerhead has a junction box and that accepts the can pcan h adapter harness, you connect the the smart card diagnostic connector to your computer, after you load the. Check report allows you to run a full diagnostic test on your customers engine and present them with a comprehensive report detailing everything from the number of hours on their engine to the last time they did an oil change. Outboard motors mercury download service and repair. Cdis universal diagnostic software for outboard engines. Our selection of mercury manuals covers outboards from 1965 to 2009.
Find the marine product manual you need at manualsonline. Reflash your v6v8 4stroke outboards 175225, 200300, verado, optimax, or efi motor with one of our upgraded tunes. When the key switch is turned to the on position, the horn will turn on for a moment as a test to show the horn is working. How to choose a mercury outboard system type in the diacom marine diagnostic program. Marine engine diagnostic software outboard motor parts ignitions. There are some other software odbdiagnostics, tunerpro, mefiburn, but the companies did not seem as viable as rinda. Jun 26, 2017 cdi electronics supports the 2017 national skillsusa competition. When you purchase our interface and software you will be able to upgrade your ecu without removing it. These very popular sizes and models wont last long, so call us today on our toll free number 18007051233. Generate reports, verify engine conditions, diagnose faults, output realtime data, and more. Mercury marine computer diagnostic system cds waiver. Brucato power is the leading supplier of replacement ecus for mercury outboard motors.
If youre looking at mercury outboards or mercruiser sterndrives, you expect your engines to provide the finest, most enjoyable boating. Texa marine dealer level tool walkthrough on 2014 mercury. Troubleshooting related links evinrude troubleshooting. Meds marine engine diagnostic system is a marine diagnostic tool manufactured by cdi electronics. Mercury marine, based in wisconsin, has been making mercury outboard motors in two and fourstroke versions ranging from 2. Backed by decades of innovation and leadership, mercury outboards are built to go the distance, delivering legendary performance driven by forwardthinking technology. The new suzuki df300 monitors 30 different systems to which it can assign a fault code, from engine overrev and overheat to the function of each fuel injector. Mercury outboards 60 hp mercury outboards troubleshooting software mercury mariner outboard explanation mercury outboard lower unit troubleshoot mercury outboard knocking mercury optimax outboard hydraulic steering installation mercury outboard engine parts mercury outboard engine torrent mercury outboards engines what.
Tony brucato has been a pioneer in the outboard boating industry since 1994. Scan tools pc software code reader adapters upgrade. Like all mechanical equipment, mercury motors can exhibit issues, ignition problems being some of the most worrisome. These manuals are put out by seloc, a legend in marine repair books. Toll free factory support monday friday 8am to 5pm cst.
Tips and stepbystep instructions to help you keep your engine running smoothly and your time on the water more enjoyable. In 2010, though, a mercury service bulletin announced that the arrival of mercurys computer diagnostic system cds g3 software thats now publicly available. Mercury outboard diagnostic tools gone outdoors your. Check report allows you to run a full diagnostic test on your customers engine and present them with a comprehensive report detailing everything. The outboard warning system incorporates a warning horn inside the boat.
The warning horn may be located inside the remote control or connected to the ignition key switch. Diagnose mercury, yamaha, brp, and suzuki marine engines using one software system. Modern fuels have a shelf life of only a few months, especially when mixed with twostroke oil, with the fuel leaving a black varnish or gum on the inside of the carburetor when it evaporates. The superpowerful mercury pcm 555 controller, used on all current fuelinjected mercury outboards, gathers a complete history of the outboard s life. Outboard electronic ignition troubleshooting mastertech. Mercury, mariner, force, chrysler, and mercruiser repair. You can select your preferred mercury dealer in the app and share your engine data with them for quick. Mercury outboard troubleshooting mercury outboard forums. The vesselview mobile module connects to any mercury smartcraftcapable engine outboards and sterndrives, 2004 and newer, 40hp and up. Mercury mercruiser computer diagnostic system demo. Mercury marine smartcraft and guardian system warning horn. Troubleshoot problems with your mercury mariner outboard motor with links to forum discussions, application guides, repair manuals, and replacement parts for carburetors, fuel pumps, gearcase seals, head gaskets, ignition coils, pistons, points, stators, switch boxes, tilt trim motors and water pumps. Edencraft marine is the onestopshop for your boat service needs. Many come with factory warranties and wont last long at these limited time blowout special prices.
It covers everything to fixrepair your mercury mariner outboard. Diacom marine mercury outboard system selection youtube. When youre part of the mercury family, you will find all the help you need to maximize your time on the water. John pfeifer, president, mercury marine date and place of issue. With this product line, you install software on your pc.
Learn about mercury marines warranty coverage and product protection plans. Compatible to test most honda, mercury, mariner, mercruiser, johnson. Diacom marine unlocks the computing power of your notebook pc and provides stateof theart features that simply leave other diagnostic tools in its wake. How to troubleshoot a mercury outboard engine gone. Rinda technologies marine diagnostic tools, marine diagnostics. Mercury outboard forum for mercury outboard problems. Whether youre making a simple repair, or doing a complete restoration, these manuals are sure to make the process easier. Mercury mariner online repair manuals available for download.